Switch menu

Commissioning and Start Up Training

From $5250 per attendee

Email Course Course PDF
Enquire About This Course In House Training

Available Courses

Course Information

  • Course Content
  • Course Description
  • Course Objectives
  • Who Should Attend
  • CPD Unit

Course Content

Day 1
Operational Readiness
• What is Operational Readiness?
• Documentation
• Data Management System
• Site Operating Personnel and Site Support
• Transportation and Accommodation
• Maintenance Contracts and IT Operational Support
• Alarm Grouping
• Operating Process and Procedures
• Control Center Operators
• Training
• Regulatory and Other Compliance
• Data Systems
• Equipment Asset Management (EAM) Implementation
• Equipment or Materials
• Special Tools and Equipment
• Commissioning
• Type A/B Deficiency Process
• Trial Period

Day 2
The Commissioning Process: A Step-by-Step Guide
• Step 1 – Planning
• Step 2 – Factory Acceptance Testing
• Step 3 – Mechanical Completion
• Step 4 – Electrical Completion
• Step 5 – Process/System Startup
• Step 6 – Performance Verification
• Step 7 – Operational Readiness
• Project Completion

Day 3
Pre-commissioning of Electrical Systems
• Vendor Site Acceptance Testing (SAT)
• Grounding and Bonding Check
• Cold Loop Checks and Megger Checks
• Pre-Energization Checks
• Hot Loop Checks
• AC Phase Checks
• Transformer Checks
• Protection Relay Testing
• Interlock Verification
• Motor Tests
• AC and DC Hi-Pot Tests
• Battery Discharge Tests
• Balance of Plants Systems or Building Commissioning
The Correct Way to Commission Automation Systems
• Terms in Automation Systems
• Factory Acceptance/Testing at the Site
• The Role of the Commissioning Team
• Startup
• Operational Readiness

Day 4
Project Management of Surface Facilities
• Basic Terms
• Project Execution
• Project Initiation
• Choosing a Project Team
• Selecting an Engineering Company
• AFE and Initial Cost Estimate
• Partners’ Approval
• Procurement
• Monitoring and Reporting Progress and Cost
• Managing Personnel
• Managing Change (MOC)
• Commissioning and Startup
• Project Closeout

Day 5
Safety During Commissioning
• Roles and Responsibilities
• Safety Terminology and Processes
• PSSR- Pre-Startup Safety Review
• Pre-Startup Walkthrough
• Hazard Identification
• Incident Reporting and Investigation

Course Description

Commissioning and Start Up Training Course

This course covers the Commissioning and Start Up (CSU) procedures and processes used for Surface Facilities. It is focused on the interaction of the CSU team with the rest of the stakeholders in the project as the work is performed.

Course Objectives

This course provides training that the attendee can use on the job to improve his performance when working on a project either as part of or alongside of the CSU team members.
Participants will learn about:
• Operational Readiness
• The Commissioning Process
• Pre-commissioning of Electrical Systems
• The Correct Way to Commission Automation Systems
• Project Management of Surface Facilities
• Safety During Commissioning

Who Should Attend

Project/Process Managers, Owners/Owner’s Representative, Contractor/Construction Managers, Subcontractors and Installers, Manufacturers and Suppliers, HSE managers and anyone involved in surface facilities daily.

CPD Unit

Continuing Professional Development

35 HOURS CPD

Related Courses

Subsea Design Primer Training

Subsea systems are subjected to harsh environmental conditions which make their construction and design challenging. The course initially introduces the fundamental of offshore soil mechanics and provides a comprehensive review of geological and geotechnical characterization of the seafloor. Subsequently, the course focuses on the installation and design of subsea systems according to the international standards. The fundamentals of soil-structure interaction, and their implications to the design of subsea systems, are finally introduced and discussed.

4 locations available

Subsea Systems Training

Subsea systems are subjected to harsh environmental conditions which make their construction and design challenging. The course initially provides a comprehensive review of geological and geotechnical characterization of the seafloor. Subsequently, the course focuses on the installation and design of subsea systems according to the international standards. Finally the course introduces basic seismic design requirements.

4 locations available

Gas Processing Operations – Applied Mechanics Training

This short course is designed to give the attendees the fundamentals of natural gas processing and conditioning including details of the major processes.  Typical equipment and facilities will be discussed with regard to their design and operation including hands-on process simulations. The course covers the properties, uses and specifications of natural gas and natural gas liquids including stabilized condensate; LPG and LNG to provide for safe storage and transportation. The design and operation of major Gas Processing Plant components will be covered.  These include equipment from the input to the sales products exiting the plant such as Separators; Compressors; Engines; Gas Turbines; Electric Motors; Pumps; Heat Exchangers; Sour Gas Treatment; Dehydration; Dew Point Control and Liquids Treatment.

4 locations available

Subsea Engineering Training

This Subsea engineering course focuses on the Subsea sector as well as deep water issues of oil and gas exploitation. The course addresses the hardware that is used in subsea and issues such as field layout, flow assurance and installation/maintenance.

4 locations available

Flow Assurance (Upstream) Training

This course is designed for leaders, managers, and engineers involved in oil and gas field projects and operations who want to enhance their understanding of flow and fluid challenges between the sandface and separator, and how to effectively manage them. It emphasizes the interconnection of flow assurance with other engineering disciplines and its impact on critical project and operational decisions. Focusing on wells and multiphase flowlines in oil and gas production from reservoir to separator, the course does not cover single-phase gas or oil export pipelines. Participants should have a basic engineering background and experience. The course builds on fundamental principles to deepen understanding of flow assurance and how to address related issues in oil and gas field development and operations.

4 locations available

Offshore Systems Design and Construction Fundamentals Training

This course is intended to provide the fundamental principles and practices for the design and construction of offshore structures. Because of the multidisciplinary nature of the problems involved, the content provides a solid foundation of fundamental principles of structures, fluid and geomechanics, applied to offshore systems design and construction. At the end of each section, the theory covered in the course is explained by means of worked examples and tutorials. The main codes of practice, including API and DNV, are finally introduced and explained by means of worked examples and case studies.

4 locations available

Onshore Pipeline Design Fundamentals Training

This onshore pipeline design course delivers the basic requirements involed in engineering designing onshore pipelines for all relevent industry sector technical and non-technical professionals.

5 locations available

Heat Exchangers and Pressure Vessels Design and Specifications Training

This course is designed to provide theoretical, practical and operational concept of Heat Exchangers and Pressure Vessels, starting with codes and standards, applications, design requirements, selection, optimizations, costing and troubleshooting particularly for E&P operations. The course considers different types of Heat Exchangers such as Shell and Tube, Double Pipe, Multi-tube, Air coolers, as well as Compact and Non-tubular Heat exchangers such as Plate and Frame Heat Exchangers, Plate-fin Heat Exchangers etc. Various modes of heat transfer such as conduction, convection, contractive, radiative were covered. The course has provided full relevance of space requirements in Heat Exchanger design for Flat type. The course also considered Pressure vessels, their classification-based design, pressure and service, as well as variety of design requirements for such vessels including operations and maintenance. The course considers a case studies one of Pinch Analysis concept as part of Heat Integration, its application to Heat Exchange across different industries, benefits, cost saving and design process to meet the target hot and cold utilities objectives. While the second one considers overpressure relief scenario and mitigation design in practical process facility.

4 locations available

Asset Integrity Management for Onshore and Offshore Operations Training

This 5-day training course is focused on the key design, operability, and life cycle asset integrity management considerations. It presents a professional approach providing access to support tools in Asset Integrity management decision making and shows the principles of asset integrity management for onshore operations, subsea systems, risers and FPSOs and how the use of real-time condition-based monitoring can support strategic initiatives in a more proactive and efficient manner. This covers all Life Cycle phases from front end (FEED) design, construction, to operating and decommissioning assets. The course additionally addresses ageing asset infrastructure, life extension modelling with safety and regulatory guidance and the regional variances on International Marine Regulations being put into practice.

4 locations available

Pipeline Design and Analysis Training

The course is design to provide both theoretical and practical understanding of pipeline systems design and concepts, including design basis considerations, right of way, sizing, design stages, construction, maintenance among many others. The course also covers design standards and codes in the pipeline design as means of oil and gas transportation. The course covers the Conceptual Engineering, Front End, through Detailed Design, as well as Construction stages. It provides the basic underpinning engineering knowledge and theories, equations and models; through the practical applications using case studies of several pipelines from the facilitator work experience at each stage of the training, as well as including software modelling and simulation for specific stage of design. This unique combination of theory, videos, case studies and software model training help engineers to bridge their theory and practice understanding in the design of liquid and gas pipelines.

3 locations available

Piping Design and Analysis Training

The course is design to provide both theoretical understanding of piping concepts, design considerations, piping supports, stress analysis, process flow diagram, piping and instrumentation diagrams and pipeline as a means of fluid transportation, linked to practical engineering principles, guidelines, codes, and standards in the concept of piping design in process industries including oil and gas, water piping system, utility piping etc. It provides the basic underpinning engineering knowledge and theories, equations and models; through the practical applications using case studies of several piping from the facilitator work experience at each stage of the training, as well as including software modelling and simulation for specific stage of design. This unique combination of theory, videos, case studies and software model training could help engineers to bridge their theory and practice understanding in the design of gas pipelines.

3 locations available

Analytical Methods and Techniques Applied to Crude Oil and Petroleum Products

This course provides learning of the essential elements of all analytical tests used to characterize petroleum and petroleum products. It is, of course, critical for testing laboratory personnel to be fully familiar with all the details of the tests they are performing. But it is also important for nonlaboratory personnel to know at least the significance, advantages, and limitations of particular tests used to characterize product quality. It also provides technical knowledge related to the choice of analyses, their implementation and the use of results.

3 locations available

Analytical Techniques in Water and Wastewater Analysis

This course provides participants with fundamental laboratory techniques used in wastewater analysis. Participants will become familiar with laboratory procedures for the physical, chemical, and biochemical examination of wastewater. It covers the various analytical techniques implemented to determine the organics, inorganics, and radioactive materials. It also covers the toxicity test systems, requirements, evaluation, and their implementation. In addition, the participants will learn to evaluate the data generated by these tests and thereby interpret and draw conclusions about water quality from the results of these tests. The protocols for collecting, preserving, and analyzing water samples will be presented.

3 locations available

Sustainability Via Process Safety Analysis Including Emotional Intelligence

This course will set out clearly the importance of Process Safety Management and the essential ingredient of Sustainability, without this input the refinery-Oil& Gas- Petrochemical – Power Plant- Fertilizer Manufacture and Mining will cease to operate as a cleaner and safer process. We also look at the theory and practice of Emotional Intelligence. The Institute of Sustainability were forced into Administration, a group named BRE – Building Research Establishment funded by the UK government stepped in and bought the key assets.

3 locations available

Diagnostic Skills and Advanced Vibration Mitigation Actions

It is no secret that Reciprocating compressors generate vibrations caused by pulsation induced force mechanical (unbalanced). Compressor frame vibration. Vibration measured at the frame results principally from the response of the mechanical systems to the forces and movements that are occurring in the machine at the normal running conditions. There are a number of factors which will be explained, such as Gas Load Force, Inertial Load Force, Reciprocating & Rotating masses unbalanced forces and Gas Unbalance Forces.

3 locations available

Maintenance Planning and Reliability Engineering

This training program on Maintenance Planning, and Co-ordination & Scheduling is designed to cater to the needs of mechanical, electrical, operations and instruments personnel involved in maintenance activities such as Planning, Organizing, Directing, Staffing, Coordinating and Budgeting of maintenance activities related to any type of production organization.

3 locations available

Principles for Reliability Engineering

This course will help to build a foundation for those wishing to Qualify as a Certified Reliability Engineer. Reliability Engineering has always been the fundamental core in ensuring sustainable production/process and output of all equipment within the Oil & Gas, Petrochemical, Power Plant, Fertilizer Manufacturing and Mining. Reliability Engineering and Asset Management are being held increasingly responsible for the impact on their business revenues and cost savings. This 5-day course Principles of Reliability Engineering training ensures your assets are effectively maintained to increase reliability maximise availability and ultimately contribute to your company’s profit margin.

3 locations available

Maintenance of Centrifugal Pumps

This course will provide an in-depth learning for Centrifugal pumps. Alongside the very comprehensive notes in the manual which will be supported by extensive deck of power-Point Presentations and a simulation video of Centrifugal pump including the major components, such as Mechanical and Dry Gas Seals, Bearings. The importance of Condition Based Maintenance will also be discussed in length and again using a simulation video. Each of these subjects will be concluded by a number Self-Assessment Questions.

3 locations available

Gas and Steam Turbines – Operations, Maintenance and Troubleshooting

This course is designed to introduce operations and maintenance personnel to the routine maintenance procedures of the turbine support systems required to attain high levels of availability and reliability from the gas turbine. Operating and maintenance personnel should attend this course together to develop a working relationship regarding the routine maintenance requirements of the unit. The course will cover the mechanical maintenance of Gas Turbines by highlighting characteristic features, efficiencies, reliability and maintenance implications.

4 locations available

Rotating Equipment Troubleshooting and Simulation Software Training

The course will introduce participants to a wide range of rotating equipment, pumps, turbines, compressors and associated equipment. The course will be supported by 3D Simulated Software programs which explains every detail. Each session will be followed by a number of self-assessment questions, answers will eventually be provided.

3 locations available

Advanced Maintenance Planning and Scheduling Training

This training program on Advanced Maintenance Planning, and Scheduling is designed to cater to the needs of mechanical, electrical, operations and instruments personnel involved in Maintenance Planning, Organizing, Directing, Staffing, Coordinating and Budgeting of maintenance activities related to any type of Process / Refinery organization.

3 locations available
View all course categories

Accredited Oil & Gas training courses straight to your inbox

Mobility Oil and Gas will occasionally send you marketing material about training courses.

  • This field is for validation purposes and should be left unchanged.